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# FreeCAD 2026 Design Contest
This is my entry to the (2026 FreeCAD design contest)[https://forum.freecad.org/viewtopic.php?t=105082].
For assembly instructions see the assembly guide.
## Initial Design Choices
As the contest specifies a 5V operating voltage, and custom PCBs or more complex electronics would significantly increase development time, replication effort, and cost, I decided to limit myself to components that already ran on 5V and could immediately be used, so could be connected to a microcontroller without any special intermediate board.
That cuts the list of mechanical actuators down quite a bit. I could use a small DC motor maybe, though that is difficult(-ish) to drive bidirectionally, or maybe maybe maybe a low voltage solenoid, or, as I decided to do, a small, cheap RC servo. I think this is a pretty obvious choice, and I'd be surprised if I was the only contestant to choose this option.
To use that actuator to pinch the tube I decided on a linkage system, since I wanted to maximize the force I could apply to the tube, to then maximize the pressure I could switch.
I also decided that, for convenience of switching out the tube, the mechanism would need to be open on one side, so that no end of the tube ever needs to be fed through the mechanism (which I imagine could lead to cross contamination of the previous and current setup).
So I wanted to convert the 180° rotation to about 1.5mm of linear actuation. I also figured the amount of force required would vary based on how far along those 1.5mm we are. Specifically I believe the last little bit will require far more force. So I decided to design a linkage system, that would reach top dead centre at full squish, to basically fully relieve the motor of force at the end of travel. This is done both in the bell crank that interfaces with the tube, and on the crankshaft that mounts to the servo. This way the valve fails further back in the stroke if the pressure is to high, wich should make failure more obvious, and since it matches the force curve better it should also work up to higher pressures. (I wasn't able to test any of this, these are really just my assumptions I built this first version on.)
## Implementation
I chose to use fairly common tools. I think 3D printers and simple hand tools (which could also be reasonably aquired if missing), are a good set for this design.
I also wanted to avoid using many different mass purchasable components. This is why all the pivots are 2x12mm pins, rather than pins of the "correct" length. There's enough space for them, and if you need to buy 100 of them regardless, and only want to build a couple of valves it's more convenient. (that, and I had them on hand myself. More convenient.)
The custom parts are all 3D printed, and most of the closer toleranced holes (the pivots mostly) should be drilled out after printing.
## Build requirements and cost
The tools I used to assemble the parts are:
* A (FDM) 3D printer (I used a modded Ender5+, it doesn't need to be very fancy)
* A vise, to press in and hold parts
* A 2mm drill to drill out the holes (I just held the drill in the vise and spun the parts)
* A screwdriver (PH1 and HEX2.5, for the plastic screws for the servo, and the M3 socket head cap screws)
The Materials per valve are
* 1 SG90 Micro-Servo (Including the screws they usually come with, one to screw in the servo horn, two to screw the servo into the frame) 10,79€/5
* 8 2x12mm Dowel pins (m6 tolerance) 9,67€/100
* 4 M3x10 socket head cap screws (DIN 912) 3,11€/20
* ~25g of PETG 3D-Printer Filamet 32,99€/1000g (I used the filament I had, which was Prusament PETG, it probably works fine with cheaper filament, but it's what I was working with)
So if you're building a lot of them the price per unit comes out to
| Count | Price per order/count of ordered parts | price per unit |
| 1x | 10,79€/5 | 2.16€ |
| 8x | 9,67€/100 | 0.78€ |
| 4x | 3,11€/20 | 0.63€ |
| 25x | 32,99€/1000 | 0.83€ |
= 4,38€/unit
If you build 5 of them (Which I think is pretty realistic) the price per unit comes out to
Price per order/number of units|price per unit|
| 10,79€/5 | 2.16€ |
| 9,67€/5 | 1.94€ |
| 3,11€/5 | 0.63€ |
| 32,99€/5 | 6.60€ |
=11.32€/unit = 13.12USD < 14USD (as of writing this)
and youd be left with with 60 dowel pins ("worth" 5.80€) and 875g of PETG (worth 28.86€). This is PPU particularly high because of the expensive filament used in the calculation.
I think a fair cost assesment is somewhere inbetween the two, since most people will have some filament, and so the 6.60€ per valve of filament are a bit over the top. I think the average maker would probably spend around 5-6€ per valve.
## Performance Assesment/Concerns/Room for improvement
I have not had the opportunity to test maximum holding and closing pressure, nor how many close/open cycles it can handle. I hope to get around to running those tests in the final week before the submission deadline. (The only test I've managed so far)[https://chaos.social/@la/116727325081926518] was me blowing into the tube with the other end in a glass of water, to see if it closes and seals agains my lung pressure.
I am particularly concerened with the requirement in the contest brief, requireing gas sealing at 0.5bar, and wear resistance.
I belive my valve is likely to hold a seal at those pressures given that the servo sees none of that force, it's directly pushed into the housing. I am however woried that it might not manage to close against that kind of pressure.
And, wear wise, the entire valve has no roller bearings. It runs entirely on dowel pins in drilled out holes. This works pretty well, but I could imagine some of those holes deforming or wearing over time, especially when running unter pressure and thereby bigger forces. I am particularly worried about the pivots of the bell crank, which take the forces of the sqished tube directly.
The second worry point for wear is the tube itself. Because of the top-dead-centre design aproach the pin rubs along the tube quite a lot. This, I imagine, could wear the tube itself down over time. Some lube would certainly go a long way there, but adding a roller bearing to the contact side of the bell crank would eliminate the problem entirely. Same would be the case for the pivot holes. This would increase the BOM by about 3-4€, which arguably would be worth it. I will have to test if the wear gets to be a problem in the first place, and then, if it turns out to be worthwhile I might add a variant of the design which solves this problem using 682 bearings (which I have, just in case, ordered already)

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# Assembly guide
## Required Tools
* A vise
* A 2mm drill bit
* A screwdriver (PH1, 2.5mm hex key)
* A FDM 3D-printer
## Required Materials (BOM)
* 1 SG90 Micro-Servo (Including the screws they usually come with, one to screw in the servo horn, two to screw the servo into the frame)
* 8 2x12mm Dowel pins (m6 tolerance)
* 4 M3x10 socket head cap screws (DIN 912)
* ~25g of PETG 3D-Printer Filamet
## Prepearation
All parts in the step-export need to be printed.
The lower and upper linkage halves, as well as the bell crank need support, which will need to be removed before proceeding.
All 2mm holes need to be drilled to actually be 2mm (Most printers will print them significantly undersize). This is easily done without an actual drill, just by clamping the drill bit in the Vise, and turning the parts on it with some light downwards pressure. Carefully to roughly maintain alignment with the existing hole initially, though once started the drill will follow it. Once through give the part a few turns on the bit to ensure that the hole is fullly formed and round.
On the upper half of the Crankshaft, run the drill through the holes a few more times to ensure it will slip onto the pins of the lower half easily.
## Assembly
Connect the servo to a way to give it an input (for example a microcontroller), and set it to 0°.
Insert the Servo into the cutout on the lower casing. Ensure that the output is on the correct side, in relation to the rest of the linkage. Check the 3D model if unsure. //todo add pictures .-.
Screw it into place using the two longer screws included with the servo.
Insert the three pins into the lower half of the crankshaft. Ensure that the chamfered end is facing the upper half, and that the other side is flush with the bottom of it.
Push the lower half of the crankshaft onto the servo, aligned so that the crank pin is facing the outside (top) of the housing. This should take a little bit of force, though it shouldn't be enough to worry you of damaging the servo.
Screw in the final screw that came with the servo through the lower half of the crankshaft and into the servo output shaft.
Insert the centre pin of the bell crank, so that it pokes out 2mm either side, as well as the pin that will make contact with the tube, it should poke out a little further on the bottom than the top (by about a millimeter more).
Take the bell crank, and the two halves of the linkage arm and push the pin through them. Ensure that the linkage arms halves are correctly oriented to give the clearance for full range of motion. This pin should poke out either side equaly.
Push the other half of the linkage arm over the crank pin of the crankshaft, and position the bell crank in it's final spot. Then push the upper half of the crankshaft onto the lower, trapping the linkage arm between them.
Insert the opposing contact pin, as well as the bearing pin for the crankshaft into the upper half of the casing,
Push the upper half of the casing onto the lower, ensuring everything is seating where it needs to be as you do.
Screw in the 4 M3x10 screws to connect the two.
Slide the tube into the slot in the front and connect the servo to power. Test the range of motion to ensure it can fully open and close the valve.

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CERN Open Hardware Licence Version 2 - Weakly Reciprocal
Preamble
CERN has developed this licence to promote collaboration among
hardware designers and to provide a legal tool which supports the
freedom to use, study, modify, share and distribute hardware designs
and products based on those designs. Version 2 of the CERN Open
Hardware Licence comes in three variants: CERN-OHL-P (permissive); and
two reciprocal licences: this licence, CERN-OHL-W (weakly reciprocal)
and CERN-OHL-S (strongly reciprocal).
The CERN-OHL-W is copyright CERN 2020. Anyone is welcome to use it, in
unmodified form only.
Use of this Licence does not imply any endorsement by CERN of any
Licensor or their designs nor does it imply any involvement by CERN in
their development.
1 Definitions
1.1 'Licence' means this CERN-OHL-W.
1.2 'Compatible Licence' means
a) any earlier version of the CERN Open Hardware licence, or
b) any version of the CERN-OHL-S or the CERN-OHL-W, or
c) any licence which permits You to treat the Source to which
it applies as licensed under CERN-OHL-S or CERN-OHL-W
provided that on Conveyance of any such Source, or any
associated Product You treat the Source in question as being
licensed under CERN-OHL-S or CERN-OHL-W as appropriate.
1.3 'Source' means information such as design materials or digital
code which can be applied to Make or test a Product or to
prepare a Product for use, Conveyance or sale, regardless of its
medium or how it is expressed. It may include Notices.
1.4 'Covered Source' means Source that is explicitly made available
under this Licence.
1.5 'Product' means any device, component, work or physical object,
whether in finished or intermediate form, arising from the use,
application or processing of Covered Source.
1.6 'Make' means to create or configure something, whether by
manufacture, assembly, compiling, loading or applying Covered
Source or another Product or otherwise.
1.7 'Available Component' means any part, sub-assembly, library or
code which:
a) is licensed to You as Complete Source under a Compatible
Licence; or
b) is available, at the time a Product or the Source containing
it is first Conveyed, to You and any other prospective
licensees
i) with sufficient rights and information (including any
configuration and programming files and information
about its characteristics and interfaces) to enable it
either to be Made itself, or to be sourced and used to
Make the Product; or
ii) as part of the normal distribution of a tool used to
design or Make the Product.
1.8 'External Material' means anything (including Source) which:
a) is only combined with Covered Source in such a way that it
interfaces with the Covered Source using a documented
interface which is described in the Covered Source; and
b) is not a derivative of or contains Covered Source, or, if it
is, it is solely to the extent necessary to facilitate such
interfacing.
1.9 'Complete Source' means the set of all Source necessary to Make
a Product, in the preferred form for making modifications,
including necessary installation and interfacing information
both for the Product, and for any included Available Components.
If the format is proprietary, it must also be made available in
a format (if the proprietary tool can create it) which is
viewable with a tool available to potential licensees and
licensed under a licence approved by the Free Software
Foundation or the Open Source Initiative. Complete Source need
not include the Source of any Available Component, provided that
You include in the Complete Source sufficient information to
enable a recipient to Make or source and use the Available
Component to Make the Product.
1.10 'Source Location' means a location where a Licensor has placed
Covered Source, and which that Licensor reasonably believes will
remain easily accessible for at least three years for anyone to
obtain a digital copy.
1.11 'Notice' means copyright, acknowledgement and trademark notices,
Source Location references, modification notices (subsection
3.3(b)) and all notices that refer to this Licence and to the
disclaimer of warranties that are included in the Covered
Source.
1.12 'Licensee' or 'You' means any person exercising rights under
this Licence.
1.13 'Licensor' means a natural or legal person who creates or
modifies Covered Source. A person may be a Licensee and a
Licensor at the same time.
1.14 'Convey' means to communicate to the public or distribute.
2 Applicability
2.1 This Licence governs the use, copying, modification, Conveying
of Covered Source and Products, and the Making of Products. By
exercising any right granted under this Licence, You irrevocably
accept these terms and conditions.
2.2 This Licence is granted by the Licensor directly to You, and
shall apply worldwide and without limitation in time.
2.3 You shall not attempt to restrict by contract or otherwise the
rights granted under this Licence to other Licensees.
2.4 This Licence is not intended to restrict fair use, fair dealing,
or any other similar right.
3 Copying, Modifying and Conveying Covered Source
3.1 You may copy and Convey verbatim copies of Covered Source, in
any medium, provided You retain all Notices.
3.2 You may modify Covered Source, other than Notices, provided that
You irrevocably undertake to make that modified Covered Source
available from a Source Location should You Convey a Product in
circumstances where the recipient does not otherwise receive a
copy of the modified Covered Source. In each case subsection 3.3
shall apply.
You may only delete Notices if they are no longer applicable to
the corresponding Covered Source as modified by You and You may
add additional Notices applicable to Your modifications.
3.3 You may Convey modified Covered Source (with the effect that You
shall also become a Licensor) provided that You:
a) retain Notices as required in subsection 3.2;
b) add a Notice to the modified Covered Source stating that You
have modified it, with the date and brief description of how
You have modified it;
c) add a Source Location Notice for the modified Covered Source
if You Convey in circumstances where the recipient does not
otherwise receive a copy of the modified Covered Source; and
d) license the modified Covered Source under the terms and
conditions of this Licence (or, as set out in subsection
8.3, a later version, if permitted by the licence of the
original Covered Source). Such modified Covered Source must
be licensed as a whole, but excluding Available Components
contained in it or External Material to which it is
interfaced, which remain licensed under their own applicable
licences.
4 Making and Conveying Products
4.1 You may Make Products, and/or Convey them, provided that You
either provide each recipient with a copy of the Complete Source
or ensure that each recipient is notified of the Source Location
of the Complete Source. That Complete Source includes Covered
Source and You must accordingly satisfy Your obligations set out
in subsection 3.3. If specified in a Notice, the Product must
visibly and securely display the Source Location on it or its
packaging or documentation in the manner specified in that
Notice.
4.2 Where You Convey a Product which incorporates External Material,
the Complete Source for that Product which You are required to
provide under subsection 4.1 need not include any Source for the
External Material.
4.3 You may license Products under terms of Your choice, provided
that such terms do not restrict or attempt to restrict any
recipients' rights under this Licence to the Covered Source.
5 Research and Development
You may Convey Covered Source, modified Covered Source or Products to
a legal entity carrying out development, testing or quality assurance
work on Your behalf provided that the work is performed on terms which
prevent the entity from both using the Source or Products for its own
internal purposes and Conveying the Source or Products or any
modifications to them to any person other than You. Any modifications
made by the entity shall be deemed to be made by You pursuant to
subsection 3.2.
6 DISCLAIMER AND LIABILITY
6.1 DISCLAIMER OF WARRANTY -- The Covered Source and any Products
are provided 'as is' and any express or implied warranties,
including, but not limited to, implied warranties of
merchantability, of satisfactory quality, non-infringement of
third party rights, and fitness for a particular purpose or use
are disclaimed in respect of any Source or Product to the
maximum extent permitted by law. The Licensor makes no
representation that any Source or Product does not or will not
infringe any patent, copyright, trade secret or other
proprietary right. The entire risk as to the use, quality, and
performance of any Source or Product shall be with You and not
the Licensor. This disclaimer of warranty is an essential part
of this Licence and a condition for the grant of any rights
granted under this Licence.
6.2 EXCLUSION AND LIMITATION OF LIABILITY -- The Licensor shall, to
the maximum extent permitted by law, have no liability for
direct, indirect, special, incidental, consequential, exemplary,
punitive or other damages of any character including, without
limitation, procurement of substitute goods or services, loss of
use, data or profits, or business interruption, however caused
and on any theory of contract, warranty, tort (including
negligence), product liability or otherwise, arising in any way
in relation to the Covered Source, modified Covered Source
and/or the Making or Conveyance of a Product, even if advised of
the possibility of such damages, and You shall hold the
Licensor(s) free and harmless from any liability, costs,
damages, fees and expenses, including claims by third parties,
in relation to such use.
7 Patents
7.1 Subject to the terms and conditions of this Licence, each
Licensor hereby grants to You a perpetual, worldwide,
non-exclusive, no-charge, royalty-free, irrevocable (except as
stated in subsections 7.2 and 8.4) patent licence to Make, have
Made, use, offer to sell, sell, import, and otherwise transfer
the Covered Source and Products, where such licence applies only
to those patent claims licensable by such Licensor that are
necessarily infringed by exercising rights under the Covered
Source as Conveyed by that Licensor.
7.2 If You institute patent litigation against any entity (including
a cross-claim or counterclaim in a lawsuit) alleging that the
Covered Source or a Product constitutes direct or contributory
patent infringement, or You seek any declaration that a patent
licensed to You under this Licence is invalid or unenforceable
then any rights granted to You under this Licence shall
terminate as of the date such process is initiated.
8 General
8.1 If any provisions of this Licence are or subsequently become
invalid or unenforceable for any reason, the remaining
provisions shall remain effective.
8.2 You shall not use any of the name (including acronyms and
abbreviations), image, or logo by which the Licensor or CERN is
known, except where needed to comply with section 3, or where
the use is otherwise allowed by law. Any such permitted use
shall be factual and shall not be made so as to suggest any kind
of endorsement or implication of involvement by the Licensor or
its personnel.
8.3 CERN may publish updated versions and variants of this Licence
which it considers to be in the spirit of this version, but may
differ in detail to address new problems or concerns. New
versions will be published with a unique version number and a
variant identifier specifying the variant. If the Licensor has
specified that a given variant applies to the Covered Source
without specifying a version, You may treat that Covered Source
as being released under any version of the CERN-OHL with that
variant. If no variant is specified, the Covered Source shall be
treated as being released under CERN-OHL-S. The Licensor may
also specify that the Covered Source is subject to a specific
version of the CERN-OHL or any later version in which case You
may apply this or any later version of CERN-OHL with the same
variant identifier published by CERN.
You may treat Covered Source licensed under CERN-OHL-W as
licensed under CERN-OHL-S if and only if all Available
Components referenced in the Covered Source comply with the
corresponding definition of Available Component for CERN-OHL-S.
8.4 This Licence shall terminate with immediate effect if You fail
to comply with any of its terms and conditions.
8.5 However, if You cease all breaches of this Licence, then Your
Licence from any Licensor is reinstated unless such Licensor has
terminated this Licence by giving You, while You remain in
breach, a notice specifying the breach and requiring You to cure
it within 30 days, and You have failed to come into compliance
in all material respects by the end of the 30 day period. Should
You repeat the breach after receipt of a cure notice and
subsequent reinstatement, this Licence will terminate
immediately and permanently. Section 6 shall continue to apply
after any termination.
8.6 This Licence shall not be enforceable except by a Licensor
acting as such, and third party beneficiary rights are
specifically excluded.

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